Industrial Wireless Sensor Networks

A Market Dynamics Report (7th edition)

Published: Q4 2018

Contributors:
Mareca Hatler, Darryl Gurganious and Jeff Kreegar

Pages: 125 (109 figures, 45 tables)

Table of Contents

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Related Reports:


35% off 3 Reports:
Industrial WSN Set

Oil & Gas WSN
Industrial LPWAN
Wireless Sensor Networks

802.15.4 & ZigBee

News:

Industrial WSN Revenues to Reach $13 Billion in 2023




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2018 Industrial IoT Global Survey


Synopsis:

Industrial wireless sensor networking (WSN) continues to expand into new markets with multi-protocol devices, maturing standards and ubiquitous IoT cloud platforms. Unit shipments grew by 69% over the last two years due to a robust manufacturing sector and increased spending on oil and gas exploration and production.

Three WSN technology areas are covered in-depth in this report:

* Wireless mesh sensor networks
* Location based services
* Low power wide area networks

Applications for 802.15.4 and wireless mesh sensor networks continue to grow including equipment monitoring from offshore platforms, wireless gas detection, flood monitoring as well as solutions for agriculture, construction and factory automation. Location-based services is one of the fastest growing markets including low-cost proximity sensing with Bluetooth Low Energy, precision real-time location systems (RTLS) with ultra-wideband and a variety of remote monitoring and tracking of fixed and mobile assets using low power wide area networks (LPWAN).

This report is based on input from 200+ individuals including in-depth phone interviews with industrial WSN vendors, suppliers and service providers as well as an extensive survey completed in collaboration with the International Society of Automation (ISA) and the LoRa Alliances.

In 2023, revenues for WSN equipment and associated services for industrial automation, agriculture and construction will surpass $13 billion.

For the past 15 years, ON World has conducted market research on industrial wireless sensing and IoT markets based on thousands of in-depth phone interviews across the whole industrial IoT value chain.

In this report, we cover the global market for industrial wireless sensing and tracking in 12 market segments including 6-year market size forecasts, analysis of 100+ companies, an extensive technology review, the results of our recently completed survey on industrial wireless and IoT adoption trends, the fastest growing applications, technologies, needed innovations and satisfaction with current systems.



Primary Research
:

200+ phone interviews and surveys with the following:
industrial end users, systems integrators, automation vendors, sensor manufacturers, component suppliers, software and service providers.



Executive Summary:

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Primary Research:

For this report, ON World surveyed/interviewed 200+ individuals across the whole industrial IoT value chain. A few of the surveyed/interviewed companies include the following:

Vendors, Suppliers & Platforms:

1NCE
3S
ABB
AcSiP
Actility 
Adaptive Network Solutions
Adaptive Wireless
Adeunis
Advantech B+B SmartWorx
Aisenz
Anaren 
Apprion
ARM
Ascienta Value Creation
ATIM 
Auto Assembly
Automatic Controls
Automotion Components (ACI)
Avonmore Electrical
AwiaTech 
Axible 
Azbil Corporation
Banner Engineering
Behrends
BFUSA
Birdz
Buckman
CANTV
Carbon Controls
Carollo Engineers
Carriots 
Cartón de Colombia SA
CD Nova
CDS Wireless
Centeron 
Certa
Cisco
Connit
Control Data Systems 
Cortexo
Cosasco
Craft ai
CRESITT Industrie
Cumulocity
DB360 Consulting
Decawave
Defendec
Dekra
DIC Corporation
Digi
Digital Excellence
Digital Matter
Dimonoff
Dover
Drust
Dwyer Instruments
Dynamic Recycling
E.B Horsman & Son
Eaton
Electric Imp 
Electrochem
Emerson
Endress+Hauser
Enerwave Automation
Enforta
enModus
Enocean
Ericsson
ESDS 
Essence Group
Every Drop Counts Foundation
EVVOS
Exacter
FairfieldNodal 
Fleet Space Technologies
Endress + Hauser Flowte AG
FreeWave
G+D Group
GasSecure (Dräger)
Gemalto
General Electric
Geospace
Global Logic
Greenwaves Technologies
Grid Connect
Haas Automation
Halma 
Haya
Hewlett-Packard
Hitachi
Honeywell
IBM
IJINUS
IMST 
IndustreeX
Ingenu
Inkoel
INOVA Geophysical
IOTA Devices
ITEE Radom
Itron
Johnson Controls
KAA IoT 
Kaman Corporation
KB Intelligence
Kerlink
Keyence
Kinney Consulting
KLATU Networks
KONCAR
Kontakt 
Kontron
Laird
Lavoro Technologies
Lewis University
Libelium
Linear
Link Labs
LORD MicroStrain 
Lucerne University
Lumedyne (Google)
Lumenus
Lyse
M2M Spectrum


MACTek Corporation
Mesimedikal Teknik
Metso
Microchip
Microland
Microsoft
Mipot
MIT
MITRE
Moxa
MultiTech Systems
Munio Security
Munisense
Murata Wireless
National Instruments
Nemeus
New Cosmos Electric
Nexcom
NKE Watteco
NXP 
Objenious
OleumTech
Omnimetrix
ON Semiconductor
OrbiWise
Origin Energy
OSRAM
OYO Geospace 
Pacific Environment
Packetworx
Panasonic
Panduit
Parametric GmbH
Parr Instrument Company
Pedigree Technnologies
Pepperl+Fuchs
Permasense
Perpetua Power

Perpetuum
Pervasive Displays
Phoenix Contact
Procter & Gamble
PTC/ThingWorx
Qorvo
QoSCom
Qowisio 
Quantified Ag
Radiocrafts
Rakon
Raycap
Raytheon
Redline
relayr
Requea Open Solutions
Rieker Incorporated
Riken Keiki 
RisingHF
RMV Motion
Rockwell
Rotork 
RTX 
Safeport
Sagemcom 
Samsung
Samtek Energy
Sandia National Laboratories
Scanimetrics 
Schneider Electric
Semtech
Sencorables 
Senet
SenRa Tech
SENSeOR
Sensolus 
SensorWare Systems
Sensys Networks 
SERCEL 
Shift Thinking
Siemens
Sigfox
Silicon Labs
Silvair
SiTune Corporation
Smart Cloud
SmartSensor Labs
SoftDEL
Softing
Spartan Controls
SQRL Solutions
SRETT
Star-Tech Instrument Systems
Stream Technologies
Strega Technologies
Sustainable Energy Management Group LLC
SVS Consultants
SYSDEV
Tadiran Batteries
TD Next (Telecom Design) 
TDK Corporation
Tekelek 
Telensa 
Texas Instruments
Thinxtra
TICATAG
TrackNet
Trax
Trilliant
TUV Rheinland
Ubisense 
u-blox
UOL Sac
Urmet
VIT Student Services
WellAware
WESROC 
Wipro
Wireless Seismic
Worldsensing 
Wulian
Wyres
Yokogawa
Zedi
Zencus


End Users, Systems Integrators & Alliances:

Abu Dhabi National Oil Company 
Advisian
AEC
Afton Chemical
Alascom
American Fuel & Petrochemical 
Andres Bello National University
Apache Corp.
Applied Measurement & Control
Applied Risk 
Aresource
Arkema
Ashland
Automation X Engineers
Baker Hughes
BASF 
Bayer
Beaubout Company 
BP
BRAAS Company
Brazos Electric
BSC Engineering
BSI Engineering
Byres Security
Cal Trol 
Chemtech
ChevronPhillips
CMC Associates
Colpipe
ConocoPhillips
CP Kelco
Danalto Enterprise IoT
Dave Allert Company 
DDTop Group
Deisamex
Desmet Ballestra
Discovery Acquisition
Dow Chemical 
DSA Australia
Dubai Natural Gas Company 
DuPont
EcoPetrol
EDF
Electronic Controls Design
Elgin Industries
Embedded Experts
Energy Transfer

ESP Safety Inc.
Experitec
ExxonMobil
Factory IQ
FFC
FiberTEQ
FieldComm Group
Fluor
Ford, Bacon & Davis
Frontline Management
Gamini Engineering
Georgia Pacific
HAG Ingenieria
Halliburton
Haya Water
Herman Storey Consulting
Hi Temp Systems, Inc.
Hilliard Corporation
Hitachi Automotive
Holly Frontier
Iberdrola 
IC Controls
Industrial Automation Networks
Industrial Automation Society 
Inenco 
Infosys
Ingemmet
INKOIL 
Innovative Engineering Solutions
Inviproa
IOTech Technology


Jacobs
KBR 
Lawrence Berkeley National Labs
LBA Group
Lesman Instrument Company
Lilly
Lion Corporation
LoRa Alliance 
Lubrizol
LUKOIL
Marsh Group
Martech International 
MCCI
Mcki Wireless 
Mead O'Brien 
Mettler Toledo
Miller-Eads Company
MotivAgent
MTS Systems Corp.
Myotis Wireless
NACE International
New Page Corp.
NIST
Novelis 
NTT Advanced Technology Corporation
Oak Ridge National Labs 
Occidental Petroleum
Omega Engineering
Onyx Engineering
Orange Research
Origin Energy 
Osram 
Palmer Wahl
PanTech Controls 
PCS Ferguson (Dover)
Petrobras
Petroleos de Venezuela
Philips 66
Process Automation 
Procter & Gamble 
Proteus Vietnam
Puffer Sweiven
Qatar Chemical Company
R.S. Stover
RasGas
RCC Institute of Information Technology
Reichhold
Reliance 
Rexel
Rolls Royce 
SABIC
Saudi Aramco
Seaco Team 
Shenyang Automation Institute 
Sietech Solutions
Simarck Controls 
Solar Reserve
South West Water
Statoil
Stone Technologies 
Suncor Energy
Superior Controls 
Syncrude
Telent
TESORO 
Toyo Engineering
Tyco
Universidad Federal do Amazonas
Universidad Nacional de Colombia
University of Northern Iowa 
URS Corporation
US Amines
Vale
Valero 
VL Automation
Weatherford
Williams
Zigbee Alliance

 


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Table of Contents

Executive Summary

The Industrial WSN Ecosystem
Market Opportunity
Value System
Wireless Sensor Network Landscapes
Short Range Wireless
Wireless Mesh Sensor Networks
Long Range Wireless Sensor Networks
Low Power Wide Area Networks
Cloud IoT Platforms
Market Segmentation
Total Potential Market Sizing

WSN Solutions & Applications
Production
Asset Management
Machine Health Condition Based Monitoring
Energy Management
Corrosion & Structural Integrity Monitoring
Asset Tracking & Locating
Health, Safety & Environmental
Emissions Monitoring
Gas Detection
Perimeter Security & Intrusion Detection
Smart Water Networks

Survey Results
Respondent Overview

General WSN Trends
Adoption Trends
Growing Deployments & Network Sizes
Fastest Growing Applications
WSN Protocols Used
Wireless Standards & Mesh Adoption
Most Important Features
Satisfaction with Current WSN Systems
Future WSN Applications
Adoption Inhibitors
Innovation Areas
Strategic Investment Areas
Equipment Costs

Low Power Wide Area Networks (LPWAN)
LPWAN Status
Product Development
LPWAN Applications
LPWAN Impact

Future Projections
LPWAN Challenges
Comments

IoT Cloud Platforms
IoT Platforms Used
IoT Benefits
Data Analytics Experience
Planned IoT Platforms
Data Analytics Barriers

Surveyed Organizations

Technology Dynamics
Summary

Standards, Technologies & Industry Alliances
Summary

Short Range WSN Technologies
IEEE 802.15.4
IEEE 802.15.4e
IEEE 802.15.4e Time-slotted Channel Hopping (TSCH)
IEEE 802.15.4k (Low Energy Critical Infrastructure Networks)
IEEE 802.15.4g (Smart Utility Networks)
Wi-SUN Alliance
ZigBee
Dotdot
WiFi
Bluetooth Low Energy
Bluetooth 5
Bluetooth Mesh

Industrial WSN Standards
WirelessHART
HART-IP 50
WiTECK 50
ISA100
ISA100 Wireless
ISA100 Wireless Compliance Institute (WCI)
WirelessHART Convergence
WIA-PA
Profibus Wireless Sensor and Actuator Networks (WSAN)

LPWAN Technologies
Cellular Based LPWAN Technologies
3GPP
LTE-M
NB-IoT
Non-Cellular LPWAN Technologies
SigFox
LoRa Alliance
Weightless SIG
ETSI’s Low Throughput Networks (LTN)
Other LPWAN Technologies
RPMA (Ingenu)
Qowisio
Link Labs

LPWA Network Tests
Range

IP Smart Object Technologies
IETF Standards
OMA SpecWorks
IP Smart Object Technologies
IETF Standards
6LoWPAN
ROLL/RPL
CoRE/CoAP
6TiSCH
Deterministic Networking (DetNet)
IPSO Alliance
IEEE P2413 - Architectural Framework for the Internet of Things

Open Source Initiatives

TinyOS
Contiki
FreeRTOS
OpenWSN
Eclipse Foundation
MQTT
MQTT-SN
Californium CoAP Framework

Global Total Market Size Forecasts
Methodology
Global WSN Device Shipments by Scenario
Global WSN Revenues by Scenario
Global Total Units by Landscape
Global Total Revenues by Landscape
Global Total Units by Solution Segment
Global Total Revenues by Solution Segment
Global Total Units by Solution
Global Total Equipment Revenues by Solution
Average Sale Prices
Global Total Units by Sensor Type
Global Total Units by Product Segment
Global Total Revenues by Product Segment
Global Total Revenues by Geography
Global Total Units by Technology
Global Total Units by Topology

Target Markets

Process Automation

Survey Key Findings
Market Size Forecasts
Units by Market
Revenues by Market
Units by Solution
Revenues by Solution
Revenues by Product Segment
Revenues by Geography
Units by Technology

Hybrid & Discrete Industries
Survey Key Findings
Market Size Forecasts
Units by Market
Revenues by Market
Units by Solution
Revenues by Solution
Revenues by Product Segment
Revenues by Geography
Units by Technology

Agriculture, Construction & Others
Survey Key Findings
Market Size Forecasts
Units by Market
Revenues by Market
Units by Solution
Revenues by Solution
Revenues by Product Segment
Revenues by Geography
Units by Technology

Competitive Landscape
Summary
Company Profiles
WSN Components
IoT Connectivity, Data Management & Integration
Devices & Systems
Platforms & IoT Service Providers

List of Figures

Figure 1: Global Industrial WSN Revenues (2017-2023)
Figure 2: Satisfaction with WSN Systems by Select Feature
Figure 3: Global Industrial WSN Revenues by Application (2017-2023)
Figure 4: Industrial Wireless Mesh Sensor Network Adoption
Figure 5: Select Wireless Mesh Protocols Used Over the Last 2 Year
Figure 6: Industrial Internet of Things
Figure 7: Total Potential Industrial IoT Points by Market
Figure 8: Industrial WSN Solution Segments & Applications
Figure 9: Process Monitoring & Control Growth Over the Last 2 Years
Figure 10: Select Wireless Condition Based Monitors
Figure 11: Industrial Corrosion Costs by Segment
Figure 12: Select Wireless Gas Detectors
Figure 13: Respondents by Industry Role
Figure 14: Respondents by Job Position
Figure 15: Respondents by Geographical Region
Figure 16: Respondents by Targeted Industry
Figure 17: WSN Adoption Stage
Figure 18: WSN Adoption Stage Over the Last 2 Years
Figure 19: Total WSN Devices Deployed (All Locations)
Figure 20: Largest WSN Deployment/Location
Figure 21: Current WSN Applications by Growth
Figure 22: Fastest Growing WSN Applications
Figure 23: WSN Protocols Used
Figure 24: WSN Protocols Used Over the Last 2 Years
Figure 25: Wireless Mesh Field Devices Over the Last 2 Years
Figure 26: Preferred Standards Approach Over the Last 2 Years
Figure 27: Most Important WSN Features Rated
Figure 28: Most Important WSN Features Over the Last 2 Years
Figure 29: Satisfaction with WSN Systems
Figure 30: Satisfaction with WSN Systems Over the Last 2 Years
Figure 31: Planning Future/Additional WSN
Figure 32: Planned WSN Applications Over the Last 2 Years
Figure 33: WSN Inhibitors Rated
Figure 34: Biggest WSN Inhibitors Over the Last 2 Years
Figure 35: Important Innovations Rated
Figure 36: Most Important Innovations Over the Last 2 Years
Figure 37: Strategic Investments Rated
Figure 38: Most Important Strategic Investments Over the Last 2 Years
Figure 39: Average Cost per WSN End Node Over the Last 2 Years
Figure 40: LPWAN Adoption Status
Figure 41: LPWAN Product Timeline
Figure 42: Most Likely LPWAN Applications
Figure 43: Wireless Sensing/M2M Applications Requiring >1K Bytes/Day
Figure 44: LPWAN’s Impact
Figure 45: Most Likely LPWAN Technologies in 2028
Figure 46: LPWAN IoT Penetration Rate by 2028
Figure 47: Most Likely LPWAN Technologies by 2028
Figure 48: LPWAN Challenges
Figure 49: IoT Platforms Used
Figure 50: IoT Benefits
Figure 51: Data Analytics Experience Rated
Figure 52: Planned IoT Platforms
Figure 53: Data Analytics Barriers
Figure 54: Data Analytics Barriers Rated
Figure 55: WSAN Devices in a Production Cell
Figure 56: LPWA Technologies - Range in Meters
Figure 57: LPWA Technologies - 5000 Node %Complete vs Power Used
Figure 58: Global Industrial WSN Unit Shipments by Scenario (2017-2023
Figure 59: Global Industrial WSN Revenues by Scenario (2017-2023)
Figure 60: Global Industrial WSN Unit Shipments by Landscape (2017-2023)
Figure 61: Global Industrial WSN Revenues by Landscape (2017-2023)
Figure 62: Global Industrial WSN Units by Solution Segment (2017-2023)
Figure 63: Global Industrial WSN Revenues by Solution Segment (2017-2023)
Figure 64: Global Industrial WSN Units by Solution (2017-2023)
Figure 65: Global Industrial WSN Eqpmnt Revenues by Solution (2017-2023)
Figure 66: Global Industrial WSN Node ASPs per Solution (2017-2023)
Figure 67: Global Industrial WSN Sensors by Type (2017-2023)
Figure 68: Global Industrial WSN Unit Shipments by Product Segment (2017-2023)
Figure 69: Global Industrial WSN Revenues by Product Segment (2017-2023)
Figure 70: Global Industrial WSN Revenues by Geography (2017-2023)
Figure 71: Global Industrial WSN Chipsets by Technology (2017-2023)
Figure 72: Global Industrial WSN Chipsets by Topology (2017-2023)
Figure 73: Global Process Automation Installed WSN Units & Others (2017-2023)
Figure 74: Process - Largest WSN Deployment
Figure 75: Process – Fastest Growing WSN Applications
Figure 76: Process – WSN Protocols Used
Figure 77: Process – Most Important WSN Features
Figure 78: Process – WSN Units by Market (2017-2023)
Figure 79: Process – WSN Revenues by Market (2017-2023)
Figure 80: Process – WSN Units by Solution (2017-2023)
Figure 81: Process – WSN Eqpmnt Revenues by Solution (2017-2023)
Figure 82: Process – WSN Revenues by Product Segment (2017-2023)
Figure 83: Process – WSN Revenues by Geography (2017-2023)
Figure 84: Process – WSN Chipsets by Technology (2017-2023)
Figure 85: Hybrid/Discrete Automation Installed WSN Units & Others (2017-2023)
Figure 86: Hybrid/Discrete - Largest WSN Deployment
Figure 87: Hybrid/Discrete – Fastest Growing WSN Applications
Figure 88: Hybrid/Discrete – WSN Protocols Used
Figure 89: Hybrid/Discrete – Most Important WSN Features
Figure 90: Hybrid/Discrete – WSN Units by Market (2017-2023)
Figure 91: Hybrid/Discrete - Revenues by Market (2017-2023)
Figure 92: Hybrid/Discrete - WSN Units by Solution (2017-2023)
Figure 93: Hybrid/Discrete – Eqpmnt WSN Revenues by Solution (2017-2023)
Figure 94: Hybrid/Discrete - WSN Revenues by Product Segment (2017-2023)
Figure 95: Hybrid/Discrete - WSN Revenues by Geography (2017-2023)
Figure 96: Hybrid/Discrete - WSN Chipsets by Technology (2017-2023)
Figure 97: Global Agriculture/Others Installed WSN Units & Others(2017-2023)
Figure 98: Agriculture/Others - Largest WSN Deployment
Figure 99: Agriculture/Others – Fastest Growing WSN Applications
Figure 100: Agriculture/Others – WSN Protocols Used
Figure 101: Agriculture/Others – Most Important WSN Features
Figure 102: Agriculture/Others – WSN Units by Market (2017-2023)
Figure 103: Agriculture/Others – WSN Revenues by Market (2017-2023)
Figure 104: Agriculture/Others – WSN Units by Solution (2017-2023)
Figure 105: Agriculture/Others – Eqpmt WSN Revenues by Solution (2017-2023)
Figure 106: Agriculture/Others – WSN Revenues by Product Segment (2017-2023)
Figure 107: Agriculture/Others – WSN Revenues by Geography (2017-2023)
Figure 108: Agriculture/Others – WSN Chipsets by Technology (2017-2023)
Figure 109: The Industrial IoT/WSN Competitive Landscape

List of Tables

Table 1: The Industrial IoT/WSN Value System
Table 2: Industrial WSN Market Segments & Adoption Drivers
Table 3: Industrial Wireless Sensor Network Standards
Table 4: LPWAN Technologies Summarized
Table 5: Open Source WSN/IoT Initiatives
Table 6: Global Industrial WSN Unit Shipments by Scenario (2017-2023)
Table 7: Global Industrial WSN Revenues by Scenario (2017-2023)
Table 8: Global Industrial WSN Unit Shipments by Landscape (2017-2023)
Table 9: Global Industrial WSN Revenues by Landscape (2017-2023)
Table 10: Global Industrial WSN Units by Solution Segment (2017-2023)
Table 11: Global Industrial WSN Revenues by Solution Segment (2017-2023)
Table 12: Global Industrial WSN Units by Solution (2017-2023)
Table 13: Global Industrial WSN Eqpmnt Revenues by Solution (2017-2023)
Table 14: Global Industrial WSN Node ASPs per Solution (2017-2023)
Table 15: Global Industrial WSN Sensors by Type (2017-2023)
Table 16: Global Industrial WSN Unit Shipments by Product Segment (2017-2023)
Table 17: Global Industrial WSN Revenues by Product Segment (2017-2023)
Table 18: Global Industrial WSN Revenues by Geography (2017-2023)
Table 19: Global Industrial WSN Chipsets by Technology (2017-2023)
Table 20: Global Industrial WSN Chipsets by Topology (2017-2023)
Table 21: Process - WSN Units by Market (2017-2023)
Table 22: Process – WSN Revenues by Market (2017-2023)
Table 23: Process – WSN Units by Solution (2017-2023)
Table 24: Process - WSN Eqpmnt Revenues by Solution (2017-2023)
Table 25: Process – WSN Revenues by Product Segment (2017-2023)
Table 26: Process – WSN Revenues by Geography (2017-2023)
Table 27: Process – WSN Chipsets by Technology (2017-2023)
Table 28: Hybrid/Discrete – WSN Units by Market (2017-2023)
Table 29: Hybrid/Discrete - Revenues by Market (2017-2023)
Table 30: Hybrid/Discrete - WSN Units by Solution (2017-2023)
Table 31: Hybrid/Discrete - Eqpmnt WSN Revenues by Solution (2017-2023)
Table 32: Hybrid/Discrete - WSN Revenues by Product Segment (2017-2023)
Table 33: Hybrid/Discrete - WSN Revenues by Geography (2017-2023)
Table 34: Hybrid/Discrete - WSN Chipsets by Technology (2017-2023)
Table 35: Agriculture/Others – WSN Units by Market (2017-2023)
Table 36: Agriculture/Others – WSN Revenues by Market (2017-2023)
Table 37: Agriculture/Others – WSN Units by Solution (2017-2023)
Table 38: Agriculture/Others – Eqpmt WSN Revenues by Solution (2017-2023)
Table 39: Agriculture/Others – WSN Revenues by Product Segment (2017-2023)
Table 40: Agriculture/Others – WSN Revenues by Geography (2017-2023)
Table 41: Agriculture/Others – WSN Chipsets by Technology (2017-2023)
Table 42: WSN Components – Profiles
Table 43: IoT Software – Profiles
Table 44: Industrial WSN Systems – Profiles
Table 45: IT/Automation Platform – Profiles



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